Module F · Warehouse Management

Digitalize the Floor.
Orchestrate the Flow.

Transform your warehouse into a high-speed fulfillment engine. Move from paper-based chaos to AI-optimized picking paths, dynamic slotting, and 99.9% inventory accuracy.

Go Paperless See Digital Twin
99.9%
Picking Accuracy
+30%
Throughput
100%
Traceability
Live_Facility_Monitor
Online
Aisle 01
Aisle 02
Aisle 03 (Bulk)
FL
Occupied
Empty
Blocked
Utilization: 88%

The Paper Trap

  • Pickers walk miles/day due to unoptimized lists.
  • Inventory is "lost" in the racks until stocktake.
  • Manual entry errors lead to wrong shipments and returns.

Digital WMS

  • System-directed putaway and picking reduces travel by 40%.
  • Real-time inventory visibility via RF Handhelds.
  • Automated validation (Scan-to-Verify) eliminates errors.

Execution

Smart Warehouse Logic

Wave Picking & Path Optimization

Don't let pickers zigzag across the warehouse. Our AI groups orders into "Waves" and calculates the single most efficient "Snake Path" to pick everything in one go.

  • Batch Picking: Pick multiple orders into different tote bins simultaneously.
  • Traveling Salesman Logic: Shortest distance between bins.
  • Prioritization: Rush orders (Next Day Air) get bumped to the front.
Standard Picking
Dist: 150m
AI Optimized
Dist: 80m

Dynamic Slotting & Heatmap

Stop storing your best-sellers in the back corner. Our system analyzes SKU velocity (ABC Analysis) and suggests re-slotting moves to keep fast movers in the "Golden Zone" near the shipping dock.

  • Velocity Tracking: Auto-identify Fast (A), Medium (B), and Slow (C) movers.
  • Re-slotting Tasks: Generate moves during downtime to optimize the grid.
  • Seasonality: Move winter coats to front in October, back in March.
Slotting Optimization
Fast (A)
Med (B)
Slow (C)
SHIPPING DOCK
A
A
B
C
A
B
C
C
Suggestion: Move SKU-990 (High Vol) from Row 4 to Row 1. Est. Saving: 45 mins/day.

AI Inventory Accuracy Guard

Automated anomaly detection ensures your inventory stays accurate and trusted across receiving, putaway, cycle count, and picking.

  • Detect suspicious adjustments or missing pallets in real-time.
  • AI compares historical movement patterns to flag inventory inconsistencies.
  • Intelligent cycle count scheduling prioritizes high-risk SKUs and locations.
Inventory_AI.Monitor Real-time
11
Flagged Anomalies
25
Cycle Count Pending
99.2%
Inventory Confidence
AI suggests recount for SKU-7421 — high movement variance detected.
Demand.Heatmap AI Forecast
Suggested action: Replenish SKU-118 to Golden Zone — prediction: demand spike next 48 hours.

Predictive Replenishment & Demand Heatmap

AI continuously analyzes sales trends, shipment patterns, storage congestion and seasonality to predict inventory movement.

  • Auto-generate replenishment tasks based on demand forecast.
  • Heatmap view highlights high-velocity racks and risk zones.
  • Capacity simulation avoids SKU congestion during peak waves.

AI Putaway & Picking Assistant

A built-in AI assistant guides workers and robotics systems with the optimal bin, zone, or aisle — updated dynamically with real-time warehouse conditions.

  • Suggest best slot based on dimensions, velocity and proximity.
  • Voice-assisted picking for hands-free operations.
  • Learns continuously from manual corrections and exceptions.
AI.Assistant Listening

Suggested Slot:

Aisle 02 → Rack 05 → Level 3 · ETA from current position: 38 seconds.

"Would you like me to guide navigation in AR mode?"

Result: 34% faster putaway time after AI guidance activation.

Automation

AGV & Smart Forklift Integration

Connect your WMS to next-generation AGV/VNA forklifts and pallet trucks for lights-out operations, from inbound putaway to high-bay retrieval and dock staging.

Native AGV Task Orchestration

Inno Supply Chain WMS exposes standard task APIs and event streams that can be consumed by AGV fleet managers and robot control systems. The WMS decides what needs to move (SKU, quantity, location, priority), while the AGV system decides how to move it (path planning, traffic control, charging).

  • Standard interfaces: REST/Webhook interfaces for transport tasks, confirmations, and exception feedback.
  • Full workflow coverage: Inbound putaway, replenishment, pallet transfer, picking support, and outbound staging.
  • Vendor-friendly: Designed to integrate with leading AGV/VNA and pallet truck providers (e.g. autonomous narrow-aisle forklifts and pallet AGVs) without hard-coding to a single brand.
WMS-AGV_Flow.v1 Live · 24/7
1. Task Creation

WMS generates Move_Task#MT-4821 (From: Receiving Dock R01 → To: High-Bay Aisle 01-Level 5) based on inbound ASN & putaway rules.

2. Dispatch to AGV Fleet

Task is pushed to the AGV/RCS via API. Fleet manager assigns an available pallet AGV or VNA truck, optimizes path, and handles traffic rules.

3. Real-Time Feedback

As the AGV travels, it sends status events: STARTED → IN-PROGRESS → COMPLETED or EXCEPTION. WMS updates inventory and location in real time.

-25%
Forklift Traffic
+35%
Putaway Throughput
24x7
Unmanned Hours
Safety by design: support for obstacle-avoidance status, restricted zones, and manual takeover flags from the AGV system so operations and EHS teams always stay in control.

Your warehouse, fully optimized.

Stop paying for inefficiency. Schedule a WMS demo to see how our Digital Twin and Wave Picking can transform your operations.

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